Fast ultrasonic phased array inspection of complex geometries delivered through robotic manipulators and high speed data acquisition instrumentation

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Mineo, Carmelo and MacLeod, Charles and Morozov, Maxim and Pierce, S. Gareth and Lardner, Timothy and Summan, Rahul and Powell, Jonathan and McCubbin, Paul and McCubbin, Coreen and Munro, Gavin and Paton, Scott and Watson, David and Lines, David; (2016) Fast ultrasonic phased array inspection of complex geometries delivered through robotic manipulators and high speed data acquisition instrumentation. In: 2016 IEEE International Ultrasonics Symposium (IUS). IEEE, FRA. ISBN 978-1-4673-9897-8 (https://doi.org/10.1109/ULTSYM.2016.7728746)

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Abstract

Performance of modern robotic manipulators has enabled research and development of fast automated non-destructive testing (NDT) systems for complex geometries. This paper presents recent outcomes of work aimed at removing the bottleneck due to data acquisition rates, to fully exploit the scanning speed of modern 6-DoF manipulators. State of the art ultrasonic instrumentation has been integrated into a large robot cell to enable fast data acquisition, high scan resolutions and accurate positional encoding. A fibre optic connection between the ultrasonic instrument and the server computer enables data transfer rates up to 1.6GB/s. Multiple data collection methods are compared. Performance of the integrated system allows traditional ultrasonic phased array scanning as well as full matrix capture (FMC). In FMC configuration, linear scan speeds up to 156mm/s with 64 pulses per frame are achieved - this speed is only constrained by the acoustic wave propagation in the component. An 8x increase of the speed (up to 1.25m/s) can be achieved using multiple transmission elements, reaching the physical limits for acceptable acoustic alignment of transmission and reception paths. Scan results, relative to a 1.2m x 3m carbon fibre sample, are presented.

ORCID iDs

Mineo, Carmelo ORCID logoORCID: https://orcid.org/0000-0002-5086-366X, MacLeod, Charles ORCID logoORCID: https://orcid.org/0000-0003-4364-9769, Morozov, Maxim ORCID logoORCID: https://orcid.org/0000-0001-7644-8846, Pierce, S. Gareth ORCID logoORCID: https://orcid.org/0000-0003-0312-8766, Lardner, Timothy, Summan, Rahul ORCID logoORCID: https://orcid.org/0000-0002-4090-4528, Powell, Jonathan, McCubbin, Paul, McCubbin, Coreen, Munro, Gavin, Paton, Scott, Watson, David and Lines, David;
  • Item type:Book Section
    ID code:57777
    Dates:
    Date
    Event
    3 November 2016
    Published
    30 August 2016
    Accepted
    1 April 2016
    Submitted
    Notes:© 2016 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting /republishing this material for advertising or promotional purposes, creating new collective works, f or resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.
    Subjects:Technology > Electrical engineering. Electronics Nuclear engineering
    Department:Faculty of Engineering > Electronic and Electrical Engineering
    Depositing user: Pure Administrator
    Date deposited:13 Sep 2016 11:21
    Last modified:15 Dec 2024 01:06
    URI:https://strathprints.strath.ac.uk/id/eprint/57777
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