Analytical AC loss comparison between REBCO, MgB2, copper and aluminum Litz wires for cryogenic electrical machines

Chow, Calvin C. T. and Zhang, Min and Chau, K. T. (2024) Analytical AC loss comparison between REBCO, MgB2, copper and aluminum Litz wires for cryogenic electrical machines. IEEE Transactions on Applied Superconductivity. pp. 1-16. ISSN 1051-8223 (https://doi.org/10.1109/tasc.2024.3519419)

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Abstract

Cryogenic electrical machines can have high power densities because conductors can carry large current densities at low temperatures. This paper compares four types of conductors: copper Litz wire, aluminum Litz wire, MgB 2 multifilamentary wire, and REBCO tape, and one set of material parameters are used for each conductor for case studies in this paper. Based on analytical loss formulas from the literature, the conductors' loss at different engineering current densities, temperatures and external magnetic fields are compared. The effect of striating REBCO tapes is also investigated. On an individual conductor level, under simultaneous transport ac with external ac field of amplitude 0.4 T, both at 150 Hz, we find that when MgB 2 and REBCO carry ac close to their critical current densities, their losses are lower than the losses of the Litz wires at the same current densities. Further, we consider 3 MW, 4,500 rpm, 150 Hz machines with magnetic loading of 0.4 T when the armature is made of the different conductors. As the current density in armature conductors increases, the machine volume decreases. At 77.5 K, machines with copper and aluminum Litz wires have lower losses than machines with REBCO for the same machine volumes. At 20 K, for small machine volumes, machines with aluminum Litz wire armatures have the lowest losses.

ORCID iDs

Chow, Calvin C. T., Zhang, Min ORCID logoORCID: https://orcid.org/0000-0003-4296-7730 and Chau, K. T.;