Lagrangian-based heuristics for production planning with perishable products, scarce resources, and sequence-dependent setup times

Soler, Willy A. Oliveira and Santos, Maristela O. and Akartunalı, Kerem (2025) Lagrangian-based heuristics for production planning with perishable products, scarce resources, and sequence-dependent setup times. Journal of Heuristics, 31. ISSN 1572-9397 (https://doi.org/10.1007/s10732-024-09539-w)

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Abstract

In this paper, we study a lot-sizing and scheduling problem apparent in the food industry that stemmed originally from the Brazilian meat production sector. More specifically, we consider a production environment in which various production lines share a set of scarce production resources. Therefore, only a subset of the existing production lines can simultaneously operate in each period under the limitations of the availability of resources. Moreover, we consider sequence-dependent setup times and costs, significant inventory holding costs, backlogging, and perishable products. The problem is formulated as a mixed integer programming model, and we propose four Lagrangian-based heuristics to find high-quality solutions for challenging instances. A computational study shows that proposed approaches are very competitive in solving the problem, outperforming methods already established in the literature.

ORCID iDs

Soler, Willy A. Oliveira, Santos, Maristela O. and Akartunalı, Kerem ORCID logoORCID: https://orcid.org/0000-0003-0169-3833;