A fully spray-coated fuel cell membrane electrode assembly using Aquivion ionomer with a graphene oxide/cerium oxide interlayer

Breitwieser, Matthias and Bayer, Thomas and Büchler, Andreas and Zengerle, Roland and Lyth, Stephen M. and Thiele, Simon (2017) A fully spray-coated fuel cell membrane electrode assembly using Aquivion ionomer with a graphene oxide/cerium oxide interlayer. Journal of Power Sources, 351. pp. 145-150. ISSN 0378-7753 (https://doi.org/10.1016/j.jpowsour.2017.03.085)

[thumbnail of Breitwieser-etal-JPS2017-A-fully-spray-coated-fuel-cell-membrane-electrode-assembly-using-Aquivion-ionomer-graphene-oxide-cerium-oxide-interlayer]
Preview
Text. Filename: Breitwieser_etal_JPS2017_A_fully_spray_coated_fuel_cell_membrane_electrode_assembly_using_Aquivion_ionomer_graphene_oxide_cerium_oxide_interlayer.pdf
Accepted Author Manuscript
License: Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 logo

Download (1MB)| Preview

Abstract

A novel multilayer membrane electrode assembly (MEA) for polymer electrolyte membrane fuel cells (PEMFCs) is fabricated in this work, within a single spray-coating device. For the first time, direct membrane deposition is used to fabricate a PEMFC by spraying the short-side-chain ionomer Aquivion directly onto the gas diffusion electrodes. The fully sprayed MEA, with an Aquivion membrane 10 μm in thickness, achieved a high power density of 1.6 W/cm2 for H2/air operation at 300 kPaabs. This is one of the highest reported values for thin composite membranes operated in H2/air atmosphere. By the means of confocal laser scanning microscopy, individual carbon fibers from the gas diffusion layer are identified to penetrate through the micro porous layer (MPL), likely causing a low electrical cell resistance in the range of 150 Ω cm2 through the thin sprayed membranes. By spraying a 200 nm graphene oxide/cerium oxide (GO/CeO2) interlayer between two layers of Aquivion ionomer, the impact of the electrical short is eliminated and the hydrogen crossover current density is reduced to about 1 mA/cm2. The peak power density of the interlayer-containing MEA drops only by 10% compared to a pure Aquivion membrane of similar thickness.