Fracture toughness and microstructural analysis of rotary friction welded S355J2 and SS316L steels for critical applications
Das, Rajkumar and Sivaswamy, Giribaskar and Lalvani, Himanshu and Singh, Ajit Pal (2024) Fracture toughness and microstructural analysis of rotary friction welded S355J2 and SS316L steels for critical applications. Journal of Advanced Joining Processes, 10. 100244. ISSN 2666-3309 (https://doi.org/10.1016/j.jajp.2024.100244)
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Abstract
Dissimilar metal welding is seeing growing adoption across industries to enhance structural functionality and efficiency. Achieving high-quality, defect-free dissimilar weld joints requires a comprehensive understanding of the interrelationships between the welding-induced microstructural changes and the material's performance characteristics, particularly its fracture-related properties. This study investigates the impact of microstructural changes on the fracture toughness of dissimilar welds between structural low-carbon steel (S355J2) and austenitic stainless steel (SS316L) prepared using the Rotary Friction Welding (RFW) technique. Welding preforms were created from respective pipe-pup pieces. The evaluation involves microstructural analysis, tensile testing, hardness testing, and fracture toughness testing using compact tension specimens derived from various zones of the weld joints. Results revealed significant microstructural differences across the weld joint. The weld region exhibited stable hardness with a maximum of 208 HV1 in S355J2′s thermo-mechanically affected zone (TMAZ). High tensile strength (Ultimate Tensile Strength 540 MPa, Yield Strength 367 MPa) with failures mainly on the S355J2 side. The fracture toughness (KQ) matched parent metal values, with the RFW weld centre line (WCL) showing superior crack tip opening displacement (CTOD) of 0.35 mm. Fractography generally indicates ductile failure.
ORCID iDs
Das, Rajkumar, Sivaswamy, Giribaskar ORCID: https://orcid.org/0000-0002-0603-9198, Lalvani, Himanshu and Singh, Ajit Pal;-
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Item type: Article ID code: 90337 Dates: DateEventNovember 2024Published19 August 2024Published Online19 August 2024AcceptedSubjects: Technology > Mechanical engineering and machinery
Technology > ManufacturesDepartment: Faculty of Engineering > Design, Manufacture and Engineering Management > Advanced Forming Research Centre (AFRC) Depositing user: Pure Administrator Date deposited: 23 Aug 2024 14:11 Last modified: 01 Nov 2024 04:01 URI: https://strathprints.strath.ac.uk/id/eprint/90337